Loose lug nuts can rapidly lead to a wheel separation with potentially serious safety consequences see chapter 3. Comprised of two halfshafts that join together in the middle with a very cool hirth joint and a single largediameter bolt, the system consists of some impressive engineering. Ultra new axle kit installation instructions axle parts list. However, when the machine is received, it is recommended that the bearing oil reservoirs on sleeve bearing motors be filled to the proper oil level with a good grade of rustinhibiting oil. View and download kawasaki jet ski ultra 150 service manual online.
Working on campagnolo power torque cranks once upon a time, i was an italiaphile i had an italian bike with italian saddle selle san marco, italian pedals diadora, italian shoes of course, a northern italianromanian girlfriend gorgeous, and i had cycling components from one of the most revered names in the industry, campagnolo. It is important that you properly torque the spindle nut to ensure optimum bearing life. Since rolling bearings are high precision machine parts, they must be. Ntn heavy duty shaker screen spherical interchange table. This service manual contains those maintenance and repair recommendations for this engine. Keeping your bike running well for thousands of miles, protects your safety and resale value. It will also leave your spindle nut under or over torque resulting in hub assembly failure. Pulling the bearing too far during installation can cause an overstroke causing the release bearing to move closer. In the prototype models we used jr 8101s and jr 8411s with excellent results. Do not lift or support the trailer on any part of the axle.
The cups are installed in the bike without cartridge bearings. After installing the bottom bracket cups specific for your ultratorque crankset in. Skf superprecision bearing data manager app for traceability, mountingdismounting operations and maintenance. The large chamfer in the spherical bearing mount must be facing upward. For certain mounting, a bearing spacer is delivered to fit between the axle and the wheel if one spacer is delivered, fit it on the axle. The inner bearing cone will be contained by the seal and will not fall out. After installing the specific bottom bracket cups for your ultratorque gasket in the bottom bracket shell for the exact compatibility see. To extract the bearing, a round block of 3 cm of diameter will push the ultra torque axle while the extractor jaws will pull the bearing. When using a press or driver to install a part such as a drive shaft holder bearing, apply a small. Beginning in 2004 model year, a second system called. Campagnolo ultra torque crankset bearing replacement duration.
Excessive torque error in mounting or insufficient radial internal. Gasket joint torque values are for unfilled ptfe gaskets. After installing the bottom bracket cups specific for your ultratorque crankset in the. We will remain open under normal business hours until further notice. After cleaning, the bearing should be carefully inspected for damage and wear.
General information and recommended maintenance schedule. Over the years, campy has changed from a 6805w7 bearing, to a 6805w6 bearing being used in their ultra torque bottom brackets. Ultra new axle kit installation instructions axle parts list hi there. Free download 1996 1997 1998 polaris snowmobile service manual diy service repair shop manual all indy models 96 97 98 best pdf manual download now. Maintenance intervals are strictly approximate and may vary significantly in. Page 33 24 periodic maintenance torque and locking agent torque fastener marks nm kgfm ftlb plug 104 inlb steering handlebar clamp bolts 11. Workshop manual diesel engine v2203di 260011826001192600120 beginning with serial number 4a0001. Carefully read, follow and understand the instructions given in this manual. Follow along stepbystep on how to service your hog. If the bearing is not going to be returned to industrial bearing maintenance manual. Its thickness depends on the material, our one was in plastic and was 1. The central titanium bolt fcsr007 fitted exclusively on super record ultratorque crankset, with titanium semispindle, has a lefthand thread to tighten.
A downloadable polaris snowmobile repair manual is a digitally delivered book of instructions that details the process of fixing or mending a motor vehicle with caterpillar tracks on the rear and steerable skis on the front. After installing the specific bottom bracket cups for your ultratorque gasket in the bottom bracket. Warranty information with respect to these items is available from your dealer. Page 30 26 periodic maintenance torque and locking agent torque fastener remarks nm kgfm ftlb steering nozzle pivot bolts filter cover mounting bolts 87 inlb steering cable joint bolt 87 inlb steering. Bearings free delivery possible on eligible purchases. This quick reference guide will assist you in locating a desired topic or pro. Improper use or maintenance of the trailer hub can result in serious injury to the operator or bystanders. Two types of bearing systems are used in kz products. High overrolling frequencies distribute the grease in the bearing, which means that there is. Oversize items or orders weighing over 50 lbs are not included in this promotion. Hexagonal keys and recommended tightening torque values for ball bearing units. Campagnolo ultra torque crankset installation alternative. All the required maintenance items per factory recommendations are right here, and well walk through some of the ones you can do yourself. Those items identified by the periodic maintenance chart are necessary to ensure compliance with the applicable standards.
These new greaseless bearings can spin virtually forever. Superlow friction torque tapered roller bearing lftiv trblft. Campagnolo power and ultra torque full set, also for fulcrum ultra. Do not let the outer bearing cone fall free of the assembly.
Campagnolo power and ultra torque full set, also for fulcrum. Genius greaseless bearings spin with 10 times less friction. Front axle 18001001 bearing assemblyinner 18001002 bearing assemblyouter 18001004 seal. Axle the axle beam tube itself requires no maintenance unless it has. To prevent serious eye injury, always wear safety eye protection when you perform vehicle maintenance or service. The mmc series utilize a special plate spring that resists engine vibration and shock. Bearing is defined by websters to be a support or supporting part a bearing is a component that allows for relative motion between parts your skeleton is the central structure that supports your body your bodys joints are bearings that allow different parts to move bearings can have many forms, but only two types. May be increased to 36 months with ansi 3a power end. Campagnolo ultra torque crankset installation alternative procedure. Bicycle bearings bearing applications, campagnolo chorus ultra torque bottom bracket bicycle bearings bearing applications. Page 31 periodic maintenance 27 torque and locking agent torque fastener remarks nm kgfm ftlb relay bolts 0. Timken fafnir angular contact ball bearings are manufactured. Hexagonal keys and recommended tightening torque values for ball bearing units with grub set screw locking or collar locking.
Nov 20, 2017 campagnolo power and ultra torque full set, also for fulcrum ultra torque 16262. Harley davidson electra glide ultra classis harley davidson ultra limited. The paceline forum ultra torque is it all the same. The type of crankset is ultratorque, with the semiaxles connected via a hirth coupling, which is compatible with the most common bottom bracket shells, for which campagnolo has implemented specific bottom bracket cups. Improper set screw torque the set screw should deform at the corners to show proper torque.
Maintenance schedule engine oil and filter air cleaner element. Remove the stock bbbearing assembly so the specialized carbon frame shell is completely empty like the photo here. Ultrastrong highspeed angular ball bearing, ultrahighspeed cylindrical roller bearing. When the cranks are removed, the bearings come with the arms. Replace both the bearing and the bearing race any time a bearing is replaced. Many experienced giantscale pilots have specific hardware preferences and can. Constant operating torque over a wide speed range high starting torque high return pressure without the use of drain line high pressure shaft seal high efficiency long life under extreme operating conditions robust and compact design high radial and axial bearing capacity.
Mounting is a snap on these stationary coil type clutches. Owners manual instructions for installation and maintenance of. Maintenance proper maintenance and repair are necessary to ensure that watercraft will continue to have low emission levels. Lubrication of rolling bearings the schaeffler group. Fastener torque specifications 23 selfadjust and manual brake adjuster removal, installation and maintenance 24 wheel bearing adjustment procedures 31 recommendations for wheel end lubrication 35 wc weld procedure 43. Ultra torque is campagnolos bottom bracket system for frames that. Maintenance for torque tools technical data maintenance for torque tools 71 daily check 108 72 adjustment method 1 adjustment of torque tools 109 2 adjustable type torque screwdriver 110 3 preset torque screwdrivers 111 4adjustable torque wrenches 1 below adjustable 420n models, except for ql251015n, ql25n5. A gear puller may be necessary to remove hub from spindle. Ensure that you have the correct torque for the application by referring to skf 457377 torque specification guide or contact the vehicle manufactures dealer. Thanks for spending your hardearned cash on this surly product. Retorque the inner adjusting nut to 50 ftlbs while rotating the wheel hub assembly. View more with high running accuracy, highspeed performance and high system rigidity, skf superprecision bearings are ideal for machine tools and other precision applications such as rolling mills, racing cars and marine vessels. Compatible with campagnolo ultra torque cranks 68mm for road cranks only. Hold the lefthand crank in the correct position with one hand, tighten the fixing bolt b fig.
Aerocres reduced maintenance needle track roller series. Installation procedure and wheel bearing adjustment. Hydraulic clutch release bearing and pushrod transmission sprocket drive. The technician must use the proper torque wrench to perform these operations. Best practices and preventative maintenance bearings and gearboxes. Wheel bearings periodic inspection and regular replacement of lubricant is important to obtain maximum bearing life.
How to remove and install a campagnolo ultra torque crankset on a bike. Page 30 26 periodic maintenance torque and locking agent torque. The campagnolo ultra torque system integrates both the spindle and bearings into the arms. Whenever the hub equipment on your axle must be removed for. Bearing care rior to ounting proper care begins in the stoc room store bearings in their original unopened pacages, in a dry place the bearing number is plainly shon on the box or rapping before pacaging, the manufacturer pro. This can result in damage to the clutch or the pilot bearing. Other gasket materials may require additional torque to seal. The information in this manual will help you follow proper in. As a result, a considerable numbers of manhours can be saved during planned maintenance, further adding to the potential cost savings available. Safety fastener torque values general fuel and oil. Before installing, apply a light coat of grease on the bearing cup.
Maintenance intervals are purely indicative and may be. When installing wheel bearings, it is important to ensure both the inside of the wheel hub cavity, bearings and grease cap are clean. Maintenance manual this booklet has been designed and written to supply information regarding maintenance requirements for all makes and models built by kzrv. Kawasaki jet ski ultra lx service manual pdf download. Stemco assumes no responsibility for other manufacturers bearing warranty. Do not allow anyone to install this bearing protector that has not read this owners manual. Campagnolo power and ultra torque full set, also for.
These handbooks are in pdf portable document format and electronically delivered via internet. Were confident it will serve you well for years to come. Ultra torque is campagnolos bottom bracket system for frames that require threaded bottom brackets. Campagnolo record ultra torque 2007 bottom bracket bicycle bearings bearing applications, campagnolo record. Brakes may need to be adjusted or backed off to remove drum from spindle. Elevate and support the trailer unit per manufacturers instructions caution. Boca bearing company campagnolo chorus ultra torque bottom. The service requires the use of the cbp8 campagnolo crank and. This pamphlet introduces the following products, which we have grouped into a series.
Back the spindle nut out slightly until the first castellation lines up with the cotter. Working on campagnolo power torque cranks bike hugger. Campagnolo power and ultra torque full set, also for fulcrum ultra torque 16262. Caution do not use the crossshaft release lever or a pipe over it to pull the transmission into its final position. The type of crankset is ultra torque, with the semiaxles connected via a hirth coupling, which is compatible with the most common bottom bracket shells, for which campagnolo has implemented specific bottom bracket cups. Warning carefully read and make sure you understand the following safety information before installing, and use of this trailer hub. Free download 1996 1997 1998 polaris snowmobile service. With high running accuracy, highspeed performance and high system rigidity, skf superprecision bearings are ideal for machine tools and other precision applications such as rolling mills, racing cars and marine vessels. A disassembled ball bearing showing balls in a cage.
Bb30pf30osbb conversion bb 68mm for road cranks only. Improper torque can result in product failure which could cause property damage, serious injury, or loss of life. Grease the pressed surfaces and place a new bearing on the spindle. Always inspect bearings for damage prior to installation. Their respective manufacturers and suppliers may warrant some of these items. Downloading catalogspurchasing supportkoyo bearings jtekt. Due to ongoing changes in campagnolos ultra torque design, it is very important you know exactly which bearing size you require before ordering your hsc ceramic bottom bracket kit.
Spend some time wrenching on your harley and get to know it. Back around 2006 or so, campagnolo introduced its answer to shimanos hollowtech ii bb with outboard bearings which they dubbed the ultra torque system. Generator safety do not operate the generator in an enclosed building or in a partly enclosed area such as a garage. Back off the inner adjustment nuts as per chart below. Simply remove the support cap and the top half of the housing and all bearing parts become visible and accessible. Owners manual instructions for installation and maintenance of ultratow bearing protector.
Torque in rolling element bearings can be conveniently classified. You have a 19992016 twin cam road king, ultra, electra, limited, street glide or any one of the motorcycles harleydavidson considers a touring model, then this is the place to learn how to maintain it. Jtekts lftseries lowfriction torque bearings incorporate tapered roller bearing trb technology developed for automotive applications, which is also applied to other bearings. Timken precision tapered roller bearings range from less than 20. Re torque the inner adjusting nut to 50 ftlbs while rotating the wheel hub assembly. Tighten each lug nut in the order shown to the torque shown in the chart. Hsc campagnolo ultra torque ceramic bearing set fair wheel. Regular maintenance would include a yearly inspection of wheel bearings and seals. Touring maintenance you have a 19992016 twin cam road king, ultra, electra, limited, street glide or any one of the motorcycles harleydavidson considers a touring model, then this is the place to learn how to maintain it. Crank removal and installation campagnolo ultratorque.
Torque chainset and bottom bracket gcns maintenance mondays. Best practices and preventative maintenance bearings and. Buy boca bearing company campagnolo chorus ultra torque bottom bracket bearings. Install the wheel hub and bearing onto spindle and torque the inner adjusting nut to 200 ftlbs while rotating the hub assembly. Test ignition system testing radiator maintenance specifications torque suspension decal replacement etc operation test indy transport transmission removal 96 polaris. After fifth wheel is installed these important instructions must be permanently retained in the tractor glove box. The service requires the use of the cbp8 campagnolo crank and bearing tool set.